Researchers at The University of Warwick have made significant progress in the search for sustainable alternatives to conventional plastics. In response to growing environmental concerns, the move towards a circular economy and changing consumer preferences, the research team has identified that certain mixtures of small organic molecules form interesting glasses and viscous liquids. These so-called organic eutectics are promising candidates for replacing polymers in various products.

Water-based pressure sensitive adhesives (PSAs) are typically made by emulsion polymerization using a low glass transition temperature base monomer, such as n-butyl acrylate or 2-ethyl hexylacrylate, together with a range of functional comonomers. Typically these include a high glass transition temperature comonomer, such as styrene or methyl methacrylate and monomers that can promote wetting and undergo secondary interactions such as (meth)acrylic acid.

Labels are big business. A typical label has multiple layers: a topcoat for protection, the face stock, which contains the message in the form of text and/or images, a pressure-sensitive adhesive, and a release liner, which often has a release coating. The release liner and coating are only there to protect the label from sticking to things you do not wish it would stick to. You remove the liner when you wish to apply the label onto your substrate of choice, for example, a bottle containing a drink.

Imagine a label without a release liner and coating, imagine a label that could be activated at the moment you want it to stick to a substrate, a stick-on-demand linerless label.

BonLab has designed and developed a concept and prototype for a sustainable solution: a mesh reinforced pressure-sensitive adhesive for linerless label design. The idea was worked out by Emily Brogden and prof. dr. ir. Stefan Bon, in collaboration with UPM Raflatac Oy, a global supplier of label materials for branding and promotion, information and functional labelling (patent application: WO2023105120A1). The complete study, which was done at the University of Warwick, is now published in the new journal RSC Applied Polymers.

A fresh lick of paint breathes new life into a tired looking place. Ever wondered how a thin layer of paint is so effective in hiding what lies underneath from vision? Beside colour pigments, and a binder that makes it stick, paints contain microscopic particles that are great at scattering light and turning that thin layer of paint opaque. The golden standard for these opacifiers are small titanium dioxide particles, of dimensions considerably smaller than one micron. Their use is not without controversy, as they are a big environmental burden, with a large carbon footprint and a questionable impact on human health. The reason why titanium dioxide particles are great at scattering light is that they have a high refractive index compared to the other paint ingredients, so when distributed throughout the dried paint film their hiding power of the underlying surface is fantastic. When no coloured pigments are used, the coated surface appears then whiter than white.

Ideally though, titanium dioxide should be replaced, but the list of safe high refractive materials is very limited. This makes you wonder if there is another handle, beside refractive index? Can we design efficient scattering enhancers from materials of lower refractive index?. Inspiration came from the white Cyphochilus beetle, native to southeast Asia. The scales of the beetle are not made of high refractive index materials, but they thank their white appearance to an intricate anisotropic porous microstructure, resembling the bare branches of a dense bush.

A hydrogel is a solid object predominantly composed of water. The water is held together by a cross-linked 3D mesh, which is formed from components such as polymer molecules or colloidal particles. Hydrogels can be found in a wide range of application areas, for example food (think of agar, gelatine, tapioca, alginate containing products), and health (wound dressing, contact lenses, hygiene products, tissue engineering scaffolds, and drug delivery systems).

In Nature hydrogels can be found widely in soft organisms. Jellyfish spring to mind. These are intriguing creatures and form an inspiration for an area called soft robotics, a discipline seek to fabricate soft structures capable of adaptation, ultimately superseding mechanical hard-robots. Hydrogels are an ideal building block for the design of soft robots as their material characteristics can be tailored. It is however, challenging to introduce and program responsive autonomous behaviour and complex functions into man-made hydrogel objects.

Ross Jaggers and prof.dr.ir. Stefan Bon at BonLab have now developed technology that allows for temporal and spatial programming of hydrogel objects, which we made from the biopolymer sodium alginate. Key to its design was the combined use of enzyme and metal-chelation know-how.

Single-layer graphene is interesting as a flexible 2D material, with xy-dimensions variable up to a centimetre in length and a z-thickness of a single carbon atom. It conducts heat and electricity, has excellent mechanical strength, and is impermeable to gases except hydrogen gas. Its drawback: how to disperse it in a liquid. When you try to do this flexible sheets of graphene tend to stack as a result of attractive van der Waals interactions, making it virtually an impossible material to disperse as single sheets.

Labels are big business. A typical label has multiple layers: a topcoat for protection, the face stock, which contains the message in the form of text and/or images, a pressure-sensitive adhesive, and a release liner, which often has a release coating. The release liner and coating are only there to protect the label from sticking to things you do not wish it would stick to. You remove the liner when you wish to apply the label onto your substrate of choice, for example, a bottle containing a drink.

Imagine a label without a release liner and coating, imagine a label that could be activated at the moment you want it to stick to a substrate, a stick-on-demand linerless label.

BonLab has designed and developed a concept and prototype for a sustainable solution: a mesh reinforced pressure-sensitive adhesive for linerless label design. The idea was worked out by Emily Brogden and prof. dr. ir. Stefan Bon, in collaboration with UPM Raflatac Oy, a global supplier of label materials for branding and promotion, information and functional labelling (patent application: WO2023105120A1). The complete study, which was done at the University of Warwick, is now published in the new journal RSC Applied Polymers.

When we synthesize polymer colloids by emulsion polymerization, molecular surfactants are often employed. These are required to keep the polymer latex particles dispersed in the water phase, so that they do not clump together, a phenomenon known as coagulation. Keeping polymer dispersions stable is especially important in end applications, such as waterborne coatings and adhesives.

A downside of the use of surfactant molecules is that they can desorb from the surface of the latex particles. This makes the particles colloidally unstable, and they coagulate. This can be disastrous in product formulations, such as water-based paints which have many components. Another downside of this mobility of the surfactant molecules is that they can migrate in the final coating, once applied on a substrate. This leads to deterioration of the properties of the coated film.

Call them plastics, polymers, elastomers, thermoplasts, thermosets, or macromolecules. What’s in the name? Despite the current negative press in view of considerable environmental concerns on how we deal with polymer materials post-use, it cannot be denied that polymers have been a catalyst in the evolution of human society in the 20st century, and continue to do so.

One of the synthetic pathways toward polymer molecules is free radical polymerization, a process known since the late 1800s and conceptually developed from the 1920s-1930s onwards. Since the 1980s it gradually became possible to tailor the chemical composition and chain architecture of a macromolecule. The process is called reversible deactivation radical polymerization (RDRP), also known as controlled or living radical polymerization. By grabbing control on how individual polymer chains are made, with the ability to control the sequencing of its building blocks, known as monomers, true man-made design of large functional molecules has become reality. This architectural control of polymer molecules allows for materials to be formulated with unprecedented physical and mechanical properties.

One interesting phenomenon is that when we carry out an RDRP reaction using a “living” polymer (a first block) dissolved in for example water and try to extend the macromolecule by growing a second block that does not dissolve in water, it is possible to arrange the blockcopolymer molecules by grouping them together into a variety of small (colloidal) structures dispersed in water. More interestingly, these assembled suprastructures have the ability to dynamically change shape throughout the polymerization process, for example to transform from spherical, to cylindrical, to vesicle type objects. This Polymerization Induced Self-Assembly process has been given the acronym PISA.

Hydrogels are soft objects that are mainly composed of water. The water is held together by a 3D cross-linked mesh. In our latest work we show that hydrogel beads made from the bio-sustainable polymer alginate can be loaded up with different types of molecules so that the beads can communicate via chemistry.

Chemical communication underpins a plethora of biological functions and behaviours. Plants, animals and insects rely on it for cooperative action, your body uses it to moderate its internal environment and your cells require it to survive.

A key goal of materials science is to mimic this biological behaviour, and synthetic objects that are able to communicate with one another by the sending and receiving of chemical messengers are of great interest at a range of length scales. The most widely explored platform for this kind of communication is between nanoparticles, and to a lesser extent, vesicles, but to date, very little work explores communication between large (millimetre-sized), soft objects, such as hydrogels.

In our work published in the Journal of Materials Chemistry B, we present combinations of large, soft hydrogel objects containing different signalling and receiving molecules, can exchange chemical signals. Beads encapsulating one of three species, namely the enzyme urease, the enzyme inhibitor silver (Ag+), or the Ag+ chelator dithiothreitol (DTT), are shown to interact when placed in contact with one another. By exploiting the interplay between the enzyme, its reversible inhibitor, and this inhibitor’s chelator, we demonstrate a series of ‘conversations’ between the beads.

A hydrogel is a solid object predominantly composed of water. The water is held together by a cross-linked 3D mesh, which is formed from components such as polymer molecules or colloidal particles. Hydrogels can be found in a wide range of application areas, for example food (think of agar, gelatine, tapioca, alginate containing products), and health (wound dressing, contact lenses, hygiene products, tissue engineering scaffolds, and drug delivery systems).

In Nature hydrogels can be found widely in soft organisms. Jellyfish spring to mind. These are intriguing creatures and form an inspiration for an area called soft robotics, a discipline seek to fabricate soft structures capable of adaptation, ultimately superseding mechanical hard-robots. Hydrogels are an ideal building block for the design of soft robots as their material characteristics can be tailored. It is however, challenging to introduce and program responsive autonomous behaviour and complex functions into man-made hydrogel objects.

Ross Jaggers and prof.dr.ir. Stefan Bon at BonLab have now developed technology that allows for temporal and spatial programming of hydrogel objects, which we made from the biopolymer sodium alginate. Key to its design was the combined use of enzyme and metal-chelation know-how.

Spherical microparticles that are roughened up, so that their surfaces are no longer smooth, are intriguing. You can wonder that when we place a large number of these particles in a liquid, it may show interesting rheological behaviour. For example, would they behave like cornstarch in that when we apply a lot of shear it thickens? You can imagine that spiky spheres can interlock and jam. Biologists are interested in how microparticles interact with cells and organisms, and have started to show that the shape of the particle can play an important role. Similarly, these small particles of intricate shape may show fascinating behavior at deformable surfaces, for example is there a cheerio effect?, and may show unexpected motion. This sounds all fun, but how do we make rough microparticles, as for polymer ones this is not easy?

The ability to control membrane permeability in vesicles allows for regulated transport of matter across the vesicular wall. Vesicles can be seen as microscopic sacs containing a compartmentalized volume of liquid dispersed in a bulk liquid environment. Compartmentalization of small and finite volumes of liquid and consecutive the emergence of membrane bioenergetics are identified as being of key importance in the evolution of cells, and hence the origin of life. Nature has devised sophisticated strategies to accomplish control of transmembrane transport, including endo- and exocytosis as well as the incorporation of transmembrane proteins into cell membranes. A variety of synthetic approaches have been explored by scientists in order to accomplish such control in manmade systems. Examples include hybrid systems whereby transmembrane proteins were incorporated as part of synthetic vesicles, and the use of responsive macromolecular building blocks to regulate membrane porosity upon an external trigger in polymer vesicles, also referred to as polymersomes.

Researchers at The University of Warwick have made significant progress in the search for sustainable alternatives to conventional plastics. In response to growing environmental concerns, the move towards a circular economy and changing consumer preferences, the research team has identified that certain mixtures of small organic molecules form interesting glasses and viscous liquids. These so-called organic eutectics are promising candidates for replacing polymers in various products.

Water-based pressure sensitive adhesives (PSAs) are typically made by emulsion polymerization using a low glass transition temperature base monomer, such as n-butyl acrylate or 2-ethyl hexylacrylate, together with a range of functional comonomers. Typically these include a high glass transition temperature comonomer, such as styrene or methyl methacrylate and monomers that can promote wetting and undergo secondary interactions such as (meth)acrylic acid.

Labels are big business. A typical label has multiple layers: a topcoat for protection, the face stock, which contains the message in the form of text and/or images, a pressure-sensitive adhesive, and a release liner, which often has a release coating. The release liner and coating are only there to protect the label from sticking to things you do not wish it would stick to. You remove the liner when you wish to apply the label onto your substrate of choice, for example, a bottle containing a drink.

Imagine a label without a release liner and coating, imagine a label that could be activated at the moment you want it to stick to a substrate, a stick-on-demand linerless label.

BonLab has designed and developed a concept and prototype for a sustainable solution: a mesh reinforced pressure-sensitive adhesive for linerless label design. The idea was worked out by Emily Brogden and prof. dr. ir. Stefan Bon, in collaboration with UPM Raflatac Oy, a global supplier of label materials for branding and promotion, information and functional labelling (patent application: WO2023105120A1). The complete study, which was done at the University of Warwick, is now published in the new journal RSC Applied Polymers.

A fresh lick of paint breathes new life into a tired looking place. Ever wondered how a thin layer of paint is so effective in hiding what lies underneath from vision? Beside colour pigments, and a binder that makes it stick, paints contain microscopic particles that are great at scattering light and turning that thin layer of paint opaque. The golden standard for these opacifiers are small titanium dioxide particles, of dimensions considerably smaller than one micron. Their use is not without controversy, as they are a big environmental burden, with a large carbon footprint and a questionable impact on human health. The reason why titanium dioxide particles are great at scattering light is that they have a high refractive index compared to the other paint ingredients, so when distributed throughout the dried paint film their hiding power of the underlying surface is fantastic. When no coloured pigments are used, the coated surface appears then whiter than white.

Ideally though, titanium dioxide should be replaced, but the list of safe high refractive materials is very limited. This makes you wonder if there is another handle, beside refractive index? Can we design efficient scattering enhancers from materials of lower refractive index?. Inspiration came from the white Cyphochilus beetle, native to southeast Asia. The scales of the beetle are not made of high refractive index materials, but they thank their white appearance to an intricate anisotropic porous microstructure, resembling the bare branches of a dense bush.

Fibers are interesting. They are made by a spinning process in which a liquid based mixture, referred to as spinning dope, is extruded through an orifice hereby generating a jet, which subsequently is solidified through either coagulation/precipitation and/or gelation. Two extreme fibers found in Nature are spidersilk, a super strong and extensible liquid-crystalline fiber, and the soft hydrogel double-strings of toad eggs, as spawn by the common toad (Bufo bufo). The production of manmade fibers using dry and wet spinning techniques – both starting from a liquid mixture – goes back to the 19th century. An early example is the development of Rayon fibers initiated by the discovery of Schweizer in 1857, who found that cellulose could be dissolved in and re-precipitated from an aqueous solution of ammonia and copper (II) hydroxide (coined Schweizer’s reagent (dry or wet)). Examples of wet-spun high performance fibers include ultrahigh molecular weight poly(ethylene) fibers, and polyaramid fibers.

An emerging trend is to make soft, hydrogel-based, fibers wet spun into water. Applications for example are in the area of tissue engineering. Microfluidic technologies are often employed to manufacture these fibers.

We asked ourselves whether it would be possible to fabricate fibers through assembly of thousands of emulsion droplets? We call these HIPE (High Internal Phase Emulsion) fibers.

Single-layer graphene oxide sheets are interesting as a flexible 2D material, with xy-dimensions variable up to a centimetre in length and a z-thickness of a single carbon atom. The presence of oxygen atoms with functional groups, such as hydroxy, epoxy, carboxylic acid, ketone, or aldehyde, provides graphene oxide (GO) with polarity. This unique property allows GO to disperse as single sheets in polar solvents like water or DMSO at low concentrations, in the absence of electrolytes or other colloidal particles.

Water-based pressure sensitive adhesives (PSAs) are typically made by emulsion polymerization using a low glass transition temperature base monomer, such as n-butyl acrylate or 2-ethyl hexylacrylate, together with a range of functional comonomers. Typically these include a high glass transition temperature comonomer, such as styrene or methyl methacrylate and monomers that can promote wetting and undergo secondary interactions such as (meth)acrylic acid.

Single-layer graphene is interesting as a flexible 2D material, with xy-dimensions variable up to a centimetre in length and a z-thickness of a single carbon atom. It conducts heat and electricity, has excellent mechanical strength, and is impermeable to gases except hydrogen gas. Its drawback: how to disperse it in a liquid. When you try to do this flexible sheets of graphene tend to stack as a result of attractive van der Waals interactions, making it virtually an impossible material to disperse as single sheets.

Labels are big business. A typical label has multiple layers: a topcoat for protection, the face stock, which contains the message in the form of text and/or images, a pressure-sensitive adhesive, and a release liner, which often has a release coating. The release liner and coating are only there to protect the label from sticking to things you do not wish it would stick to. You remove the liner when you wish to apply the label onto your substrate of choice, for example, a bottle containing a drink.

Imagine a label without a release liner and coating, imagine a label that could be activated at the moment you want it to stick to a substrate, a stick-on-demand linerless label.

BonLab has designed and developed a concept and prototype for a sustainable solution: a mesh reinforced pressure-sensitive adhesive for linerless label design. The idea was worked out by Emily Brogden and prof. dr. ir. Stefan Bon, in collaboration with UPM Raflatac Oy, a global supplier of label materials for branding and promotion, information and functional labelling (patent application: WO2023105120A1). The complete study, which was done at the University of Warwick, is now published in the new journal RSC Applied Polymers.

We have a long history of making polymer dispersions to be used in waterborne coatings. The polymer colloids, or latex particles, are made by emulsion polymerization. Prof. Joe Keddie from the Physics Department at Surrey University contacted us if we were interested to help out on a bio-coatings project that needed some bespoke polymer latexes and colloidal formulations. With the term bio-coatings we mean here the coating formulation has the ability to entrap metabolically-active bacteria within the dried polymer film.

We loved the concept. In BonLab, PhD student Josh Booth optimized the synthesis of acrylic polymer latexes at approximately 40wt% solids with a monomodal particle size distributions. Important was to use bacteria-friendly surfactants in the semi-batch emulsion polymerization processes. Important was also to have a dry glass transition temperature of the polymer latex binder around 34 ℃, so that film formation could occur at temperatures which preserved viability of the bacteria.

The latexes were formulated as mixtures with halloysite nanoclay (hollow tubes) and E coli bacteria back at Surrey. The tubular clay was introduced to create porosity inside the polymer nanocomposite films. The overall composition of the waterborne formulation was optimized for mechanical and bacterial performance.

Fibers are interesting. They are made by a spinning process in which a liquid based mixture, referred to as spinning dope, is extruded through an orifice hereby generating a jet, which subsequently is solidified through either coagulation/precipitation and/or gelation. Two extreme fibers found in Nature are spidersilk, a super strong and extensible liquid-crystalline fiber, and the soft hydrogel double-strings of toad eggs, as spawn by the common toad (Bufo bufo). The production of manmade fibers using dry and wet spinning techniques – both starting from a liquid mixture – goes back to the 19th century. An early example is the development of Rayon fibers initiated by the discovery of Schweizer in 1857, who found that cellulose could be dissolved in and re-precipitated from an aqueous solution of ammonia and copper (II) hydroxide (coined Schweizer’s reagent (dry or wet)). Examples of wet-spun high performance fibers include ultrahigh molecular weight poly(ethylene) fibers, and polyaramid fibers.

An emerging trend is to make soft, hydrogel-based, fibers wet spun into water. Applications for example are in the area of tissue engineering. Microfluidic technologies are often employed to manufacture these fibers.

We asked ourselves whether it would be possible to fabricate fibers through assembly of thousands of emulsion droplets? We call these HIPE (High Internal Phase Emulsion) fibers.